Hammer Mill Plant

MGD Model 7000

Hammer Mill Shredder MGD-MAX

Shredder Crusher Improvements and Processes

controls include a variety of engineered systems.

for control and monitoring of the entire plant.

The benefits of an advanced process control system include: increased material throughput, better energy management and conservation, safer plant operation, remote diagnostics and emergency troubleshooting, as well as advanced data collection and reporting.

Crushing process. This incorporates automatic double feed roller (belts) moving the material to improve feeding, as well as independent variable speed control of the feed conveyor and the double feed roller (belt)

to maximize and fill Shredder Megalogon MGD-MAX crusher feed mouth where is the main engine and keep

total destruction of all waste (scrap).

The recipe screen of the famous General programming HMI allows the end user to change operating parameters, key to customize

performance and maximize throughput.

Intelligent Water Injection Shredder MGD-MAX Shredder Crusher Jaw Cutting Knife Cooling System.

Computer-controlled water injection is for safe and environmental performance, for compliance of a crushing operation.

Through the production of steam inside the crusher, dust and smoke emissions are reduced as the airborne particles are trapped and precipitated back into the scrap to be cleaned in the separation system.

The steam also displaces air inside the crusher, reducing the intensity of explosions and preventing burning.

At the monitoring center you will have:

True Vision, Reporting, Custom Reports can be generated in graphical or text formats to show system delays, equipment availability, and productivity for current operation or historical data.

FabrikTec Brasil known for designing and implementing innovative solutions to meet the needs of the scrap industry.

Our solutions cover all aspects of crusher, plant design, feeding equipment as mats and in screening, separation, ferrous and non-ferrous processing

plants decreasing volume and increasing production.

FabrikTec Brasil supplies scrap processors with a comprehensive line of automobiles, manufacturing crushers and mills of great power and efficiency.

The crushing line is capable of processing from 10 to 400 tons

per hour of automobiles, industrial scrap, household appliances

and white line.

As a single source supplier, we can help you from concept through feasibility study to project development to installation and commissioning of a bespoke plant.

At FabrikTec, we employ a team of engineering experts, including electrical (industrial automation), mechanics and hydraulics, who use the latest software to create products and solutions from start to finish. With a well-trained and qualified team.

Our practical experience and process know-how allows us to customize equipment based on individual customer needs and each customer's specifics and requirements.

Once an initial concept is agreed with our engineer we work with clients to develop a detailed analysis of the project scope.

From this scope, layout drawings that serve as a roadmap for the entire project are created, using 3D Project with a rendered illustration of the entire plant for approval, but from developing and detailing the entire project. Plant design information can be further reviewed with customers in an interactive 3D Representation to ensure satisfaction.

Technical specifications

SHREDDER Hammer Mill – Model 7000

GRINDER GENERAL SPECIFICATIONS

  • Disc rotor design
  • Width (external sidewall to sidewall): 100″ (2.5 m)
  • Crusher wall thickness: 2″ (50.8 mm)
  • Thickness of wear liner: Contour from 3″ to 5″ (76.2 to 127.0 mm)
  • Feed ramp: 40 degrees, 24 feet (7.31 m) long
  • Dual Feed Belt System: Variable Speed Feed Belt: 0-14 RPM
  • 3000hp WEg engine certified
  • Electric motor-driven power plant for hydraulic functions and mobility
  • 30 to 40 tons/hour

ROTOR DETAILS

  • Speed: 720 RPM providing 160 mph (256 km/hr.) Hammer speed
  • Hammer swing diameter: 74″ end to end (1,880 mm)
  • Bearing Lubrication: Recirculation oil bath?

HAMMER

  • Weight: 287 lbs. (130 kg)
  • Material: Cast Manganese
  • Quantity: 10 to 16, 12 is the default
  • Configuration: Variable by customer requirements

OTHER DETAILS AND FEATURES SHREDDER MGD-7000

  • Anvil: Four-piece screw in per-opening design
  • Reject door: 36″ (914.4 mm) high opens inwards
  • Back wall: 7.5" (190.5 mm) thick, reversible
  • Grid in radius- door and rear wall: angled grill openings
  • totaling 40 cast hammers
  • exchange bars (easy handling)

UNDER THE MILL VIBRATOR

  • the vibrating sieve collects processed scrap from the crusher
  • heavy construction
  • Dimensions: 74″ (1,880 mm) wide, 182″ (4,623 mm) long,
  • 16,000 lbs. (7,257 kg)
  • Electrically powered at 900 cycles / minute

 

POWER SYSTEM

  • Ramp: 40 degree angle, 24 ft (7.3 m) long, 30 ft loading height: (9.1 m);

Replaceable AR wear plates one inch (1”) (25.4 mm) thick under the feed rollers

DUAL FEED conveyor SYSTEM

  • Feed conveyor speed: Variable, 0-14 RPM
  • Hydraulic Drive: Two hydraulic motors driven by closed circuit

(Gear Pump or Piston Pump)

FEEDING Mat

  • Top: 42″ (1,067 mm) drum diameter, 48″ (1,219 mm) outer: tooth diameter
  • Bottom: 32" (812.8 mm) drum diameter, 38" (965.2 mm) outer: tooth diameter
  • Construction: Using one inch (1″) (25.4 mm) thick rolled steel: 3” (76.2 mm)
  • AR (Abrasion Resistant) teeth supported by heavy duty flange: bearings

PIN PULL PLATFORM

  • Included as standard with stair access
  • Hydraulic cylinder mounted on work platform

FabrikTec-eco SYSTEM CONTROLS

  • Control system with main display has multicolor graphic module with easy-to-read display
  • Industry-standard industrial control platform for crusher and power module performance and diagnostics: in the making
  • Fully functional automatic power control system designed to maximize production by analyzing machine performance inputs from various sources
  • tethered control box
  • pre shredder hydraulic drive command

SAC: fabriktec@fabriktec.com.br

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